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Home Business Units Fabrication of Aerostructures
Fabrication of Aerostructures & Toolings

 

Precision Machining Centers

  • 25 CNC Centers of 5 axes up to 15m length and 2,5m width- high speed Spindle.
  • 11 CNC Centers of 4 axes, up to 1050x920x870, - spindle speed up to 12000 rpm.
  • 3 Milling Machines of 3+2 axes.

Turning & Grinding Machines

  • 10 vertical turning Lathes up to: max. cutting length 1800 mm, max Ø 2300 mm.
  • 15 horizontal turning lathes up to: max. horizontal travel 11000 mm,  max Ø 1450 mm.
  • 2 CNC Grinding Machines.

Metalworking

  • Cutting machines:
    • CNC plasma cutting machines up to 20 mm thickness; 3 x 12 m.
    • Laser cutting machines up to 80mm; 3 x 24 m.
  • Bending:
    • Sheet from 500 mm diameter.

    • Tubes up to 114 mm diameter.

  • CNC Folding machine.
  • Press machines: up to 500 Tm, 2500 x 700 mm.

  • Welding:
    • Automatic welding robots.
    • Semi automatic machines.
  • Radiology Bunker.

  • Modular heat treatment furnaces (stress relief).

Metalworking

Special machines

  • Cross cut saw.

  • Blasting machine.

  • Robots:
    • Robot KUKA HH 60 dim2000
  • EDM machines:
    • 4 CNC EDM machines up to 1500 x 1000 x 400.
    • Wire EDM Ona Ax-4.
    • Hole drilling EDM Tecnosystem N60a.
  • Prototyping:
    • Metallic sintering.
    • Polyamide sintering.

Special machines

Dimensional inspection machines and its overall dimensions:

  • Medidora de una coordenada vertical, campo 0-600
  • Measuring machine travel (mm) X4000 Y2000 Z1500

Dimensional control & Metrology (laser tracker, …)

  • Machines Three-dimensional for parts up to 15m.
  • 8 laser tracker Faro Ion, up to 55 radial mt.
  • 1 laser interferometer, Renishaw XL-80.
  • Mobil T-Scan for metrology and reverse metrology.

Metrologia laser tracker

Special Certifications

  • Welding: DIN – EN 287-1 y EN15085-2 clase 1,
  • Certified by CESA and EADS CASA ESPACIO for fusion welding.
  • Approved by General Dynamics s.B.S.
  • Approved and certified by Airbus Military, Airbus, Embraer, Bombardier:
    • Machining

    • Assemblies with silicone seal.

    • Interference bushing installation

    • Material reception.

    • Production rutes design.

    • Special processes.

    • Surface treatments.

Software Licences

  • Catia V5
  • Autocad and 3D Software
  • Vericat 5.3 (simulation of machining colision).
  • Metrology: Faro, Cam2, Insight, Metrolog XG, Spatial Analyzer.

RTM (Rapid Transfer Moulding)

  • 1 Hidraulic press – 350 tn 2500 x 1200 x 2000
  • 1 Hidraulic press – 250 tn 1400 x 1200 x 1500
  • 1 Composites Integration CIJECT Poly//Epox. // Injection max.10 L/min
  • Vacuum Machine Absolute + Regulation
  • 1 Temperature Controller (Oil) Range 30º-180º

Prepeg (glass, carbon and kevlar)

  • 3 Horns to 146

Prepeg

Dye penetrant inspection

  • up to 23m lenght pero 3m with.

Surface treatments

up to 23m. length per 3m. depth:

  • Alkalinedegreasing
  • Alkalineetching
  • Aciddeoxidizing
  • Ferricironremoval
  • Chromicacidanodizing (CAA)
  • Sulphurictartaricanodizing (TSA)
  • Sealing

Painting facilities

Small Assamblies of Aerostructures

Shot peening and peen forming

  • 1 automated machine for peen forming WHEELEBRATOR_10 wheels machine (up to 19m long)
  • 2 manual peen forming machine VACUBLASTPBA
  • 3 devices for Roto-Flappeening
  • 2 Booths with automated system for shot collection and classification (up to 16m long).
  • All required auxiliary and quality equipment (pre-stress press, checking fixtures…)
  • Expertise on peen forming of complex components including wing skins with double curvature.